How to replace a dirt bike clutch lever

How to replace a dirt bike clutch lever  main image

Whether you're replacing your clutch lever with an aftermarket model, or maybe you snapped the OEM one, it's a bike part that every motocross or enduro rider will have to install at some point in their riding careers.

In this guide, we cover how to replace and install a new dirt bike clutch lever.

Step 1: The first step is to slide the rubber boot off the lever, which will uncover the bolt that secures the lever to the perch assembly. From here, you can undo the bolt and remove the old dirt bike clutch lever - remember, you’ll need to also unhitch the clutch cable. If this is difficult, you can increase the amount of play in the clutch by moving the clutch cable adjuster which is generally located further down the handlebar. 

If you have a hydraulic clutch lever, the process if very similar - just ensure you remove the lever gently and don’t lose any components that fit between the lever and master cylinder.

Step 2: Now you’ll want to grab your new lever, hitch it up to the clutch cable (unless it’s hydraulic), and put the lever into position on the clutch perch. If it's a hydraulic clutch, ensure the piston plunger is in place when putting the lever into position.

Step 3: Once the cable is hitched to the off-road clutch lever, and the lever assembly itself is in place, you can now go ahead and secure the locking bolt, as well as slide the rubber boot back. Ensure you don’t over tighten this bolt.

Step 4: It’s time to finish by checking that the lever is moving correctly and working accordingly, as well as setting up the clutch free play to your preference via the clutch cable adjuster.


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